제1장 서론 ···················································································1
1. 연구의 배경 및 목적 ···························································· 1
2. 연구내용 및 방법·································································· 3
1) 연구 범위 및 방법··························································· 3
2) 연구 내용 ··········································································· 3
제2장 신발제조와 국내외 산업 동향 ···································5
1. 신발 제조 공정 ······································································ 5
1) 갑피(Upper) 공정···························································· 6
2) 창(Sole) 공정·································································· 11
3) 조립 공정 ········································································· 14
2. 세계 신발산업 현황 ···························································· 16
1) 생산과 소비····································································· 16
2) 수출과 수입····································································· 17
3. 한국 신발산업 현황 ···························································· 19
1) 생산과 소비····································································· 19
2) 수출과 수입····································································· 21
제3장 4차 산업혁명기 신발산업의 변화 ···························25
1. 4차 산업의 개념 및 주요 정책 ········································ 25
1) 신발산업에서 4차 산업혁명 진행 ································ 25
2) 4차 산업 대응한 정부와 부산의 정책 ························ 30
2. 신발산업의 디지털 변환기 진입 ······································ 30
1) 신발산업의 발전과정····················································· 30
2) 3D 프린터와 생산 공정 혁신······································ 32
3) 디자인과 브랜드 파워시대··········································· 34
4) 인공지능과 소프트웨어 적용 ········································ 35
3. 스마트·스피드 팩토리로 발전··········································· 36
1) 재단 및 재봉준비··························································· 36
2) 재봉 ·················································································· 37
3) 중창(Midsole) 재봉························································ 38
4) 미드솔(Midsole) ····························································· 39
5) 아웃솔(Outsole) ····························································· 40
제4장 중국 신발산업의 스마트·스피드 팩토리 전개 ···43
1. 생산기지 현황 ······································································ 43
1) 광둥신발산업기지(广东鞋业基地) ································· 43
2) 푸졘신발산업기지(福建鞋业基地) ································· 45
3) 저장신발산업기지(浙江鞋业基地) ································· 46
4) 서부신발산업기지(西部鞋业基地) ································· 47
2. 목표와 정책추진 ·································································· 48
1) 중국정부의 4차 산업혁명 대응 기조·························· 48
2) 신발산업 관련 정책 추진············································· 49
3. 스마트·스피드 팩토리 개발과 구축 사례························ 51
1) 신발 자동화공정 개발기업··········································· 51
2) 신발 자동화공정 연구 사례 ········································· 56
제5장 4차 산업혁명기 부산기업의 대응 ···························59
1. 조사 개요 ············································································· 59
2. 응답자 특성········································································· 60
3. 조사 결과 ············································································· 61
1) 스마트·스피드 팩토리 내용에 대한 이해··················· 62
2) 국내외 기업의 운용 수준과 기대효과························ 63
3) 스마트·스피드 팩토리에 의한 변화예측 ····················· 67
4) 당면현안 및 추진전략 ··················································· 69
5) 기업의 정책제안 ····························································· 73
4. 조사 결과 요약 ···································································· 74
제6장 부산 신발산업의 경쟁력 강화방안 ·························77
1. 부산 신발산업의 스마트·스피드 팩토리 추진 방향 ······ 77
1) 1단계 : 준비·착수 ·························································· 77
2) 2단계 : 도약기······························································· 85
3) 3단계 : 성숙기······························································· 90
2. 정책 제언 ············································································· 93
1) 신발산업 르네상스를 위한 연구개발 투자················ 93
2) 인식 전환을 위한 홍보 및 교육 강화 ························ 95
3) 기업진단을 통한 합리적 연구개발 추진 ···················· 95
4) 기업 특성별 스마트 팩토리 전개 ································ 96
5) 스마트·스피드 팩토리 진행 모니터링························· 97
Abstract ·····················································································99
참고문헌 ··················································································102
부록 ························································································104
1. 설문지 ···················································································· 104
2. 스마트·스피드 팩토리에 대한 도입 필요 정도 ··············· 112
3. 스마트·스피드 팩토리 실현을 위한 기업의 구축비용 부담 가능 금액·· 112
4. 스마트·스피드 팩토리 실현을 위한 기업규모·인지도·관심도별
구축비용 부담 가능 금액 ··················································· 112
5. (스마트 팩토리 선도국가로 선택한 국가에 대해) 그렇게
생각하는 이유 ······································································ 113
6. 자동화공정 도입이 시급한 이유 ········································ 114
7. 스마트·스피드 팩토리의 고도화를 위해 추진해야 할 당면 과제·· 116
8. 스마트·스피드 팩토리 활성화를 위한 가장 중요한 기술··· 117
9. 국내 신발산업의 자동화공정이 가장 발달할 수 있는 분야
································································································ 117
10. 국내 신발산업의 자동화공정이 가장 발달할 수 있는 이유 ·· 118
11. 자동화글로벌 브랜드와 경쟁을 위해 필요한 기술······ 120
12. 노동집약도가 높고 자동화공정 개발이 어려운 신발 재봉
공정을 해결하기 위한 방법 ············································· 120
<표 Ⅱ-1> 2013~2015년 세계 신발 수출 현황 (상위 10위) ·· 18
<표 Ⅱ-2> 2013~2015년 세계 신발 수입 현황 (상위 10위) ·· 19
<표 Ⅱ-3> 한국과 부산의 신발산업 현황 (2005~2015) ······ 20
<표 Ⅱ-4> 한국의 주요 수출국(2013~2016) ·························· 21
<표 Ⅱ-5> 한국의 주요 수입국(2013~2016) ·························· 22
<표 Ⅳ-1> 중국제조 2025의 주요내용···································· 49
<표 Ⅴ-1> 수출 상위 5개 기업 ················································ 60
<표 Ⅴ-2> 주요 생산품 (다중응답) ·········································· 61
<표 Ⅴ-3> 신발산업계에서 스마트·스피드 팩토리의 실제 진행 정도 ·· 62
<표 Ⅴ-4> 국내 신발산업의 스마트·스피드 팩토리 전개과정 수준 ········ 64
<표 Ⅴ-5> 스마트·스피드 팩토리 도입 시 기대효과············ 67
<표 Ⅴ-6> 국내 신발산업의 자동화공정 도입을 위한 장애요인··· 69
<표 Ⅴ-7> 스마트·스피드 팩토리 관련 신발산업 업계에 가장
필요한 정보 ····························································· 71
<표 Ⅴ-8> 스마트·스피드 팩토리 완전자동화 장비도입을 위해
필요한 정책지원 ······················································· 72
<표 Ⅴ-9> 향후 정부의 정책적 지원 방향 ····························· 73
<표 Ⅵ-1> 단계별 추진 전략···················································· 93
<그림 Ⅱ-1> 신발 제조 공정 흐름도 ········································· 5
<그림 Ⅱ-2> 재단기 발달과정 및 현장 모습 ··························· 7
<그림 Ⅱ-3> 재봉준비 공정 ························································ 8
<그림 Ⅱ-4> 재봉 공정······························································ 10
<그림 Ⅱ-5> 미드솔 제조 공정 ················································ 12
<그림 Ⅱ-6> 아웃솔 제조 공정 ················································ 13
<그림 Ⅱ-7> Stock Fit 공정 ···················································· 14
<그림 Ⅱ-8> 조립 공정······························································ 15
<그림 Ⅱ-9> 세계 신발 생산과 소비(2015) ··························· 17
<그림 Ⅱ-10> 한국 신발산업의 종류별 수출입 비중(2015) ·· 23
<그림 Ⅲ-1> 한국과 독일의 신발공정 자동생산 시스템 ····· 27
<그림 Ⅲ-2> 신발 제조기지의 유턴········································ 30
<그림 Ⅲ-3> 중창 재봉······························································ 38
<그림 Ⅲ-4> 미드솔 제조 공정 ················································ 40
<그림 Ⅲ-5> 자동 아웃솔 설비와 제조 공정 ························· 42
<그림 Ⅳ-1> 중국 신발산업 4대 클러스터 ···························· 44
<그림 Ⅳ-2> 중국 자동화공정 개발기업과 대표제품 ··········· 54
<그림 Ⅳ-3> 해외 자동화공정 개발기업과 대표제품 ··········· 55
<그림 Ⅴ-1> 국내 신발산업의 스마트·스피드 팩토리 경쟁력·· 65
<그림 Ⅴ-2> 스마트·스피드 팩토리가 불러올 변화 ·············· 68